Jeep Cherokee

 Service Manual

Transmission and transfer case » AX5 manual transmission » Removal and installation
Adapter housing seal

REMOVAL

(1) Hoist and support vehicle.

(2) Remove transfer case.

(3) Using a suitable pry tool, or a slide hammer mounted screw, remove the adapter housing seal (Fig. 13).

Fig. 12 Install Extension Housing Seal

1 - SPECIAL TOOL C-4171
2 - SPECIAL TOOL 8212
3 - EXTENSION HOUSING

Fig. 13 Remove Adapter Housing Seal

1 - ADAPTER HOUSING OIL SEAL

INSTALLATION

(1) Clean seal bore of adapter housing of any residual sealer material from original seal.

(2) Using Tool Handle C-4171 and Seal Installer 8208, install new seal so that the seal is located 0 6 0.2 mm (0 6 0.008 in.) to the seal bore face of adapter housing (Fig. 14).

(3) Install transfer case.

(4) Check and add fluid to transmission as necessary.

Refer to the Recommended Lubricant section for proper fluid requirements.

(5) Lower vehicle.

Fig. 14 Install Adapter Housing Seal

1 - SPECIAL TOOL 8208
2 - ADAPTER HOUSING
3 - SPECIAL TOOL C-4171

Transmission

Front bearing retainer seal

Extension housing seal

Adapter housing seal