Jeep Cherokee

 Service Manual

Differential and driveline » 194 RBI axle » Disassembly and assembly
Standard differential

DISASSEMBLY

(1) Remove pinion mate shaft lock screw (Fig. 49).

(2) Remove pinion mate shaft.

(3) Rotate the differential side gears and remove the differential pinion gears and thrust washers (Fig.

50).

(4) Remove the differential side gears and thrust washers.

ASSEMBLY

(1) Install the differential side gears and thrust washers.

(2) Install the differential pinion gears and thrust washers.

(3) Install the pinion mate shaft.

(4) Align the hole in the pinion mate shaft with the hole in the differential case and install the pinion mate shaft lock screw.

(5) Lubricate all differential components with hypoid gear lubricant.

Fig. 49 Pinion Mate Shaft Lock Screw

1 - LOCK SCREW
2 - PINION MATE SHAFT

Fig. 50 Pinion Mate Gear Removal

1 - THRUST WASHER
2 - SIDE GEAR
3 - PINION MATE GEAR

Fig. 51 Trac-lokY Differential Components

1 - THRUST WASHER
2 - PINION
3 - SHAFT LOCK SCREW
4 - PINION MATE SHAFT
5 - SIDE GEAR
6 - RETAINER
7 - DISC
8 - CLUTCH PACK
9 - DIFFERENTIAL CASE
10 - RETAINER

Standard differential

Trac-lok differential