Toyota
Jeep Cherokee
 Service Manual
Transmission and transfer case » AX5 manual transmission » Disassembly and assembly
Input shaft

DISASSEMBLY

(1) Verify that the 3-4 synchronizer is in the neutral position.

(2) Separate input shaft from output shaft (Fig.

96). Note that the output shaft pilot bearing is an uncaged roller type bearing.

(3) Remove the output shaft pilot bearing rollers from the input shaft and the output shaft.

Fig. 96 Separate Input and Output Shafts
Fig. 96 Separate Input and Output Shafts

1 - INPUT SHAFT ASSEMBLY
2 - OUTPUT SHAFT AND GEAR ASSEMBLY

(4) Remove the fourth gear synchronizer ring from the input shaft (Fig. 97).

Fig. 97 Input Shaft Components
Fig. 97 Input Shaft Components

1 - BEARING
2 - SYNCHRO RING
3 - INPUT SHAFT
4 - BEARING SNAP RING

(5) Remove the select fit snap-ring holding the input shaft bearing onto the input shaft.

(6) Using Bearing Splitter P-334 and a shop press, remove the bearing from the input shaft.

ASSEMBLY

(1) Position input shaft bearing onto input shaft.

(2) Using Driver L-4507, drive bearing onto input shaft.

(3) Select the thickest snap-ring that will fit into the snap-ring groove of the input shaft (Fig. 98).

(4) Lubricate output shaft pilot bearing bore of input shaft with petroleum jelly.

Fig. 98 Select Input Shaft Bearing Snap-ring
Fig. 98 Select Input Shaft Bearing Snap-ring

(5) Install output shaft pilot bearing rollers in input shaft bore (Fig. 99). Ensure to use sufficient petroleum jelly to hold rollers in position.

Fig. 99 Install Output Shaft Pilot Bearing Rollers
Fig. 99 Install Output Shaft Pilot Bearing Rollers

1 - INPUT SHAFT
2 - BEARING ROLLERS

(6) Install the fourth gear synchronizer ring onto the input shaft.

(7) Install input shaft to output shaft. Use care when mating the two shafts not to displace any output shaft pilot bearing rollers.

    More about «Disassembly and assembly»:

    Adapter/extension housing and front bearing retainer

    Shift mechanism and geartrain

    Countershaft

    Input shaft

    Output shaft

    Semi-synchronized reverse idler gear

    Jeep Cherokee Service Manual / Transmission and transfer case / AX5 manual transmission / Disassembly and assembly / Input shaft

    Jeep Cherokee Service Manual

    Categories


    © 2017-2022 Copyright www.jcherokee.com