Jeep Cherokee (XJ): Diagnosis and testing

EXHAUST SYSTEM

EXHAUST SYSTEM DIAGNOSIS CHART

CONDITION

POSSIBLE CAUSE

CORRECTION

EXCESSIVE EXHAUST NOISE OR LEAKING EXHAUST GASES
  1. Leaks at pipe joints.
  2.  Rusted or blown out muffler.
  3.  Broken or rusted out exhaust pipe.
  4.  Exhaust pipe leaking at manifold flange.
  5.  Exhaust manifold cracked or broken.
  6.  Leak between exhaust manifold and cylinder head.
  7.  Catalytic converter rusted or blown out.
  8.  Restriction in exhaust system.
  1.  Tighten clamps/bolts at leaking joints.
  2.  Replace muffler. Inspect exhaust system.
  3.  Replace exhaust pipe.
  4.  Tighten/replace flange attaching nuts/bolts.
  5.  Replace exhaust manifold.
  6.  Tighten exhaust manifold to cylinder head bolts.
  7.  Replace catalytic converter assy.
  8. Remove restriction, if possible. Replace restricted part if necessary.
When servicing and replacing exhaust system components, disconnect the oxygen sensor connector(s). Allowing the exhaust to hang by the oxygen sensor wires will damage the harness and/or sensor.

    Previous pageDescription and operation

    Exhaust system DESCRIPTION The basic exhaust system consists of exhaust manifold( s), exhaust pipe with oxygen sensors, catalytic converter(s), heat shield(s), muffler and tailpipe (Fig. 1) (Fig. ...

    Next pageRemoval and installation

    Exhaust pipe WARNING: IF TORCHES ARE USED WHEN WORKING ON THE EXHAUST SYSTEM, DO NOT ALLOW THE FLAME NEAR THE FUEL LINES. CAUTION: When servicing exhaust system components, disconnect the oxygen s ...

    Other materials:

    Fuel gauge sending unit. Fuel injector rail/fuel damper-2.5L engine. Fuel injector rail/fuel damper-4.0L engine
    Fuel gauge sending unit The fuel gauge sending unit (fuel level sensor) and float assembly is located on the side of fuel pump module (Fig. 27). The fuel pump module is located within the fuel tank. Fig. 27 Fuel Gauge Sending Unit Location 1 - FUEL GAUGE FLOAT 2 - PICK-UP FILTER 3 - FUEL ...