Jeep Cherokee (XJ): Front door spacer blocks-twodoor vehicles. Front door glass. Rear door trim panel

Front door spacer blocks-twodoor vehicles

REMOVAL

(1) Upper spacer block: drill-out the rivet heads and remove them from the reinforcement plate (Fig.

39).

(2) Lower spacer block: remove the screws from the door face (Fig. 40).

(3) As applicable, remove the spacer block from the door window frame or door face.

Fig. 39 Front Door Upper Spacer Block-Two-Door

1 - FRONT DOOR WINDOW FRAME
2 - RIVET
3 - WINDOW OUTER FRAME
4 - WINDOW INNER FRAME
5 - WINDOW GLASS
6 - REINFORCEMENT PLATE
7 - RIVET
8 - DOOR UPPER SPACER BLOCK
9 - WINDOW OUTER FRAME
10 - REINFORCEMENT PLATE
11 - DOOR UPPER SPACER BLOCK
12 - WINDOW INNER FRAME
13 - RIVET
14 - ADHESIVE

INSTALLATION

(1) As applicable, position the spacer block on the door window frame or door face.

(2) Upper spacer block: Install the replacement rivets in the spacer block and reinforcement plate.

(3) Lower spacer block: install the screws in the door face. Tighten the screws to 1 N·m (11 in-lbs) torque.

Front door glass

REMOVAL

(1) Remove the door trim panel.

(2) Remove the waterdam.

Fig. 40 Front Door Lower Spacer Block-Two-Door

1 - DOOR SPACER
2 - DOOR FACE
3 - DOOR FACE
4 - DOOR SPACER
5 - SCREW
6 - SCREW

(3) Remove inner and outer belt weatherstrip.

(4) Roll glass up to expose the bolts attaching the glass to the regulator.

(5) Remove the bolts attaching the glass to the regulator (Fig. 41).

(6) Lift the glass upward and out of the door.

Fig. 41 Front Door Glass

1 - NUT
2 - RETAINER
3 - WINDOW GLASS
4 - REGULATOR

INSTALLATION

(1) Position the glass in the door.

(2) Install the bolts attaching the glass to the regulator Tighten the bolts to 4 N·m (36 in-lbs) torque.

(3) Install inner and outer belt weatherstrip.

(4) Attach the door waterdam to the door inner panel with adhesive/sealant.

(5) Install the waterdam.

(6) Install the door trim panel.

Rear door trim panel

REMOVAL

(1) Roll window down.

(2) Remove window crank, if equipped (Fig. 42).

(3) Remove the screws attaching the trim panel to the door inner panel (Fig. 43) and (Fig. 44).

(4) Separate the trim panel fasteners from door inner panel with a pry tool (use special tool C-4829) (Fig. 45).

(5) Lift the trim panel up and outward to separate from the inner belt seal.

(6) Move the door trim panel outward and disconnect the handle-to-latch rods (Fig. 46).

(7) Disconnect the power windows wire harness connectors, if equipped.

(8) Remove the trim panel from door.

Fig. 42 Window Crank-Typical

1 - WINDOW CRANK REMOVAL TOOL
2 - WINDOW CRANK

INSTALLATION

(1) Replace any broken or damaged push-in fasteners.

(2) Connect the power window wire harness connectors, if equipped.

(3) Move the door trim panel outward and connect the handle-to-latch rods.

(4) Position the trim panel on the inner belt seal and push down to seat.

(5) Align the locating pins and push-in fasteners (Fig. 47). Press inward to secure.

(6) Install the screws attaching the trim panel to the door inner panel.

(7) Install the window crank, if equipped.

Fig. 43 Rear Door Trim Panel-Manual Window

1 - TRIM PANEL
2 - WINDOW CRANK
3 - SPACER
4 - PUSH-IN FASTENER

Fig. 44 Rear Door Trim Panel-Power Window

1 - U-NUT
2 - REAR DOOR
3 - TRIM PANEL
4 - PUSH-IN FASTENER